Get 10% discount on first order

Get 10% discount on first order

Get 10% discount on first order

Get 10% discount on first order

Mailer Boxes

Do you wonder how you can make your emails look more appreciative? Well, Pack hero brings custom mailer boxes for your ease. You can add you are lovely emails to it and present them to your loved ones. They will look extraordinary when given as a gift. Also, they are accessible in many designs and styles—moreover, the solid and rigid structured boxes fulfilling your need. You can get your own customized printed mailer box. They are going to keep your emails secure from getting any damage. You can choose the desired style and appeal to your loved ones.

Request A Quote

We know your time is precious it will take only 2 mins. We've kept It short and simple.
After Submitting Quote

One of our representative will get back to you soon

Custom Mailer Boxes

Mailer boxes to deliver your emails are pretty handy, and choosing the right one can become tricky if you are a selective person looking for a masterpiece. Pack Hero is here at your service to clear all your confusion, and with its customizable option, you can design your mailer boxes according to your requirements. These mailer boxes are versatile that is stylish, sturdy, and can be shipped readily as mail. They come in black and white and can be customized in any other colour. Mailer boxes are an excellent option for retail, e-commerce packaging, and gift boxes.  Also, it gives an alluring unboxing experience to the customers, and Pack Hero tries its best to achieve customer satisfaction.

Customization Options

Pack Hero offers a range of customization options for your customers to feel a sense of attachment. It also helps accelerate the brand’s sales, and the reviews from the buyers are also satisfactory. Therefore, you can customize your mailer boxes from scratch. Pack Hero offers these customizations to enhance your brand’s image, and no compromise is made on the quality. You can customize the size of your mailer boxes and their shape. All you have to do is place your dimensions for the boxes and tell us your desired shapes. 

Best Quality Material Used for Your Mailer Boxes

Pack hero offers a wide variety of materials to choose for your mailer boxes from. One of the most commonly used mailer boxes is the tuck-top mailer box. These boxes make sure that your product is safe for travel or shipment. In addition, mailer boxes come in corrugated material, and we have all the types from which you can choose, which is totally up to the customer’s demand.

Furthermore, mailer boxes made from corrugated material protect your product by giving it extra strength through its layers. They are convenient if the items are significant to keep their balance or if the items are for shipping in bulk quantity. On-demand of the customers, we also offer mailer boxes in kraft paper material.

Design Support from Pack Hero

Your brand got to have some unique value for the customers to have an unravelling unboxing experience. Especially in this digital age, when brands reach out to social media influencers or public figures for product promotion among the masses, the audience is always looking for visual appeal as they feel amused by it. For that amusement, you need to design your mailer boxes that would speak with the audience.

Our design support team at Pack Hero Canada will assist you throughout the process to give you that aesthetic look to catch the audience’s eye. Also, logos have become one great tool to distinguish your brand from others and build a name for yourself. Hence becoming one of the critical concepts for branding. Therefore, we at Pack Hero try our best to promote your brand by selecting colour schemes, logos, and final finishes for your mailer boxes. 

Paid Samples for Custom Mailer Boxes

If you are wondering how the mailer box will come out and are anxious about it, you don’t have to, as Pack Hero offers paid samples before the bulk quantity goes into the final production stage. You can always make changes if you are unsatisfied with the sample before the final layout.

Laminations and Embossments

There are numerous options available for giving the final touches to your custom mailer boxes. Pack Hero has gloss laminations, matte laminations, and UV Spot for those final finishes. Moreover, the logos can be embossed on the boxes using high-quality and latest technology inks for printing.

Luxury Mailer Boxes

Do you want your customers to feel elite during those holidays or special days? You are at the right place, as you can add personalized notes, matte or shimmery ribbons, custom packing tapes, or jute. 

Environment-friendly Mailer Boxes

Pack Hero offers completely eco-friendly and biodegradable mailer boxes. The corrugated and tuck-top material used for these mailer boxes is recyclable to reach sustainable goals.


How Long Will It Take for The Mailer Boxes to be Delivered?

Pack Hero ensures that the deadlines are met, and we deliver in 6-8 days.

Is There Any Minimum Order Requirement for Mailer Boxes at Pack Hero?

Yes, we have a minimum order requirement of 100 boxes, and for a maximum, you can order as many. 

Are There Any Delivery Charges?

No, Pack Hero has no delivery charges for the shipment of your mailer boxes.

Are There Customizable Options Available for Mailer Boxes?

Yes, Pack Hero offers fully customizable options from sizes and shapes to printing, materials, design, and embossment.

Can We Give Our Design to be Printed on The Mailer Boxes?

Since Pack Hero is a customizable experience, you can send us your designs and colour schemes to be printed on the mailer boxes.

Specification Description
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500, 000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 7-9 Business Days, Rush